Plastic Products for Electrical Applications
Products for Insulation, Safety, & Efficiency
About Electrical Industry Plastics
Electronic enclosures protect both equipment and users in a wide range of indoor and outdoor, hazardous and non-hazardous applications. While metals are a vital component of electricity, many systems also need a stable, nonconductive material to help keep currents under control. To promote long-term safety compliance, it’s important for every material to contain all the right resistances and qualities. There is a wide selection of strong and durable plastics for a vast array of electrical needs to ensure every system runs as intended.
Plastics in electrical and electronic equipment should be nonconductive, stable, impact resistant, and easy to fabricate. Many applications require wide temperature tolerances, corrosion and weather resistances, adequate flammability ratings, and more.
Strong, Lightweight, and Weatherproof Plastics for Any Electrical Equipment
Performance plastics can be made into a variety of shapes and sizes depending on the application, and their light weight can contribute to weight reduction efforts. Polycarbonate is widely revered for being one of the strongest, most reliable plastics available and is very common in the electrical industry, especially in applications that need to be weatherproof. For indoor applications, acrylonitrile butadiene styrene (ABS), known for its electrical resistance, impact resistance, chemical resistance, and wide operating temperature range, is one of the most commonly utilized plastics. Even reprocessed HDPE is used as a sustainable material for underground duct bank spacers.
Partnered with Industry-Leading Plastic Manufacturers
Whether you need a plastic electrical box, plastic covers for electrical wires, or major components for a device, Polymershapes works with industry-leading plastic manufacturers like Mitsubishi Chemical Group and Polyvantis to provide the material you need. Choose from our broad range of polycarbonate, acrylic, ABS, PAI, and other high-performance plastics as well as specialized materials like GPO-3 or FEP film. Contact our team of material experts today and we’ll help identify the ideal material for your electrical application.
Partnered with Industry-Leading Plastic Manufacturers
Whether you need a plastic electrical box, plastic covers for electrical wires, or major components for a device, Polymershapes works with industry-leading plastic manufacturers like Mitsubishi Chemical Group and Polyvantis to provide the material you need. Choose from our broad range of polycarbonate, acrylic, ABS, PAI, and other high-performance plastics as well as specialized materials like GPO-3 or FEP film. Contact our team of material experts today and we’ll help identify the ideal material for your electrical application.
Features & Benefits
Nonconductive
•Static Dissipative or Conductive
•Electrical & Thermal Insulator
•Impact Resistant
•Chemical, UV & Abrasion Resistant
•Wide Temperature Range
•Low Flammability
•High Creep Resistance
•Thermoformable
•Lightweight
Nonconductive
Safe for use near or around electrical current.
Static Dissipative or Fully Conductive
Available in formulations tailored to specific ESD needs.
Electrical & Thermal Insulator
Protects against heat and electric flow.
Impact Resistant
Strong enough for enclosures and protective components.
Chemical, UV & Abrasion Resistant
Suitable for tough industrial environments.
Wide Temperature Range
Performs reliably in hot or cold settings.
Low Flammability
Meets UL and other flame-retardant standards.
High Creep Resistance
Resists deformation over long-term loading.
Thermoformable
Shaped easily for custom housings or components.
Lightweight
Improves installation ease and reduces material load.
Applications
Arc-flash Face Shields
Electrical systems can release dangerous bursts of energy known as arc flashes. Electricians and anyone working with electricity should wear an arc-flash face shield to protect themselves from burns or serious injury. LEXAN™ polycarbonate is non-conductive, flame retardant, virtually unbreakable and transparent, offering unbeatable protection without impairing visibility when made into face shields.
Circuit Boards & Wiring Boards
Nylon is tough, wear-resistant, and a fantastic electrical insulator, making it perfect for much of the hardware found within circuit boards.
Circuit Breaker Phase Barriers
GPO-3 barrier board is a glass reinforced laminate that is used in electrical components such as circuit breaker phase barriers to prevent fires and avoid short circuits. This electrical insulator is self-extinguishing with low smoke, low conductivity, and good mechanical strength.
Coating for Magnet Wires
Copper or aluminum magnet wire is coated with a very thin layer of insulation and then used in transformers, motors, generators, and other applications requiring insulated wire coils. Because this wire is often used in high temperature environments, polyamide-imide (PAI) provides safe and reliable performance even under extreme conditions.
Conduits
A conduit is a tube that protects wires or cables enroute to a building, often underground. Polyvinyl chloride (PVC) is often the plastic of choice because it is lightweight, cost-effective, chemically and corrosion resistant, and readily available in a variety of tube diameters.
Connectors
Plastics can be used to create a range of connectors for everything from simple plugs to telecommunications or fiber optic systems. Nylon is a common solution, especially with mobile devices, offering toughness and chemical resistance. Other connectors are made from ABS or polyurethane.
Duct Bank Spacer
Conduit organizers, also known as duct bank spacers, are underground devices that organize and support PVC conduits that hold electrical or telecommunications cables. A duct bank spacer protects the conduit lines, speeds installation, and maximizes trench space. Reprocessed grade high-density polyethylene is often used as it provides strength, durability, chemical resistance, and ease of fabrication at an attractive price point while also supporting sustainable materials. Polymershapes can even fabricate duct bank spacers for you to assist with your conduit project.
Electrical Enclosures & Instrument Panels
Acrylonitrile butadiene styrene (ABS) is a cost-effective solution for many indoor electrical enclosures, combining low electrical conductivity with high impact strength and satisfactory heat resistance. LEXAN 9034V flame retardant polycarbonate offers near unbreakable strength for high impact applications. It is often used for outdoor electrical boxes that must be weatherproof.
Electrical Sign Faces
Acrylic is an infrared transparent material, making it ideal for applications where vision plays a significant factor. It also offers some of the best weatherability among clear plastics. That makes it an excellent choice for electrical sign faces and similar applications that require transparency and aesthetics in addition to electrical properties.
Electric Vehicle Charging Stations
Various grades of LEXAN polycarbonate are used in both internal components and external displays throughout electric vehicle charging stations. With thermal and electrical insulating properties and a special coating making some grades UV, scratch, and vandalism resistant, this durable plastic is available in both transparent and opaque sheets and films and can be printed and thermoformed for unlimited design flexibility.
GFCI Plastic Enclosures
Ground-fault circuit interrupters, also known as GFCI, help prevent electrocution by quickly shutting off the power when electricity is no longer flowing where it’s supposed to. Polycarbonate is typically used to enclose these devices due to its physical strength and insulating properties.
Housing & Shrouds
ABS is commonly used in many electrical housings and shrouds because it combines low electrical conductivity with high impact strength and a wide range of operating temperatures. This excellent insulator is flame-retardant and offers shock protection at a cost-effective price point.
Products for Electrical Applications
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