PLASTIC SERVICES
Plastic Routing, Machining & Fabrication
From simple and elegant retail displays, to complex industrial parts with tight tolerances, the team at Polymershapes is ready to help meet your specifications with speed and accuracy!
We Promise Quality Routing, Machining & Fabrication Expertise with State-of-the-Art Technology
Polymershapes combines advanced equipment with deep material expertise to deliver precision plastic fabrication services. Whether you’re creating prototypes or scaling up to full production, we ensure quality, consistency, and fast turnaround—backed by a network of trusted facilities and partners.
Routing, Machining & Fabrication Services
Our fabrication capabilities support a wide range of industries, including retail, industrial manufacturing, medical, transportation, and more. From custom display components to functional mechanical parts, we help bring your plastic projects to life with accuracy and efficiency.
CNC Routing
With custom job support and turn-key service, Polymershapes can provide CNC routing services with tight tolerances for a wide range of part sizes. Through our network of in-house and partner facilities, we offer precision camera guided cutting and routing, post-print cutting services, and 3-axis routing. With material specific profiles, your material will be cut with superior edge quality, with accuracy and consistency. Polymershapes is also available as an over-flow vendor, for our customers that have their own in-house routing and cutting services.
Laser Cutting
For tight tolerances, with a clean finished edge, laser cutting services are available in select facilities.
CNC Turning & Milling
CNC turning and milling services are available in the Polymershapes network via select facilities and partner vendors. From prototyping, to one-off parts, or higher volume production, Polymershapes can help you with the most complex and intricate parts.
Drilling
For smaller part runs, or prototyping, drill press services are available to form holes in a variety of materials. For larger runs, routing services may be recommended.
Plastic Edge Finishing & Polishing
During plastic fabrication, plastic sheets are cut-to-size and then rough saw cut edges might be finished to a smooth edge in several ways, including diamond polishing or flame polishing. Whether you need a smooth edge on a sneeze guard, or an edge is being prepped for cementing, Polymershapes offers a variety of edge finishing and polishing services to meet your specifications.
Plastic Bending
To achieve 90 degree angles, odd angles, or subtle bends and arches, heat bending and cold bending are available. Depending on the material being formed, a heat strip may be used for heat bending, or a manual or hydraulic press for cold forming.
Assembly
For finished or semi-finished parts, assembly services are available after materials have been cut, routed, bent, or edge finished. Cementing or welding can affix two pieces of material together to form a final part.
Die Cutting
For thin gauge, or film materials, die cutting may be performed to quickly produce high-volumes of parts and components with extreme accuracy and repeatability.
Thermoforming
Polymershapes provides advanced thermoforming services tailored for aerospace interior components in select locations. Using high-performance vacuum and pressure forming technology, we transform thermoplastic sheets into precise, three-dimensional parts that meet the rigorous standards of the aerospace industry. From tool design to secondary operations such as trimming, bonding, and assembly, our team delivers complete, build-to-print solutions with superior fit and finish. With expertise in materials like LEXAN™, ULTEM™, and Radel®, Polymershapes produces durable, compliant components — from small microphone covers and manifolds to large seat shells and shrouds — ready for flight-ready performance.
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